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Clemex Particle Size System

Particle Size and Shape Image Analysis Workstation

Voted Solution of the Year 2009The Clemex Particle Size System is an automated image analysis solution combining Clemex’s powerful particle characterization software, with an automated microscope and high resolution camera, all seamlessly integrated into an intuitive easy-to-use imaging workstation.

Addressing a need in the field of particle characterization, the Clemex Particle Size System is a versatile particle size and particle shape analysis tool that can be used in a wide range of applications in the pharmaceutical industries and material science.

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Lab Unit
The Lab Unit is a self-contained automated image analysis solution that combines Clemex's powerful particle characterization software with an automated microscope and high resolution camera. It is a turnkey solution for labs that want to maintain an analytical microscopy environment with minimum intervention by the operator yet still yield maximum detail in the results.


Research Unit
The Clemex Particle Size System Research Unit is a more traditional microscopy solution. It is a highly integrated system that combines image analysis software, up to two digital cameras (for example, color and monochrome), a microscope, a high-performance PC, a motorized x/y/z stage, and has the flexibility of adjusting parameters (such as various light filters). This system has been designed to serve the scientist that must analyze various samples and, according to the best optical settings, develop methods of analysis for each one.

Image Analysis by Microscopy
Recently, the use of microscopy and image analysis is increasingly being recognized as the most reliable technique to characterize particle shape and characterize a particle size and volume distribution. Traditional methods, such as laser diffraction, although highly efficient, give limited information on particle shape proving image analysis as the best tool for performing particle analysis.
Original particles
detected particles
Original gray image
Binary Operations
Outline of detected particles

Shape and Size Analysis

Industry experts, especially pharmaceutical, are now looking to characterize particle shape in addition to particle size, to gain a better understanding of how shape can effect the various properties of a product. More are recognizing the significance of particle size and shape as well as their impact on the physical characteristics of many particulate materials. Process problems with drug substances can often be attributed to the particle size or shape of the active material.

The ability to accurately analyze and characterize particle by image analysis can significantly improve your company’s manufacturing efficiency. It can also improve product performance for maximum effectiveness.

Crossed Fibers Algorithm

A unique algorithm to improve accuracy when defining the length and shape of fibers. Older algorithms would define crossed fibers as either an x-shaped particle, or break the fibers into four or five segments. Using this new algorithm, the PSA300 separates crossing fibers as individual particles and assigns each one accurate size and shape parameters. This is the first image analysis system capable of proper characterization of fibers or elongated crystals, a very important control issue in the pharmaceutical industry.

Original particles
detected particles
Original image
Identyfied Cross Fibers
Fibers seperated


True Particles Shape

Clemex Particle Size System provides true particle shape information. Information is not determined by “correction factors” rather it is based on exactly what is seen in the microscope. Measurements are possible for individual or mixtures of different textured particles (opaque, semi-transparent, crystalline, etc).

Accuracy
Clemex Particle Size System features excellent resolution and detection of micronized particles as small as 0.5 microns. Our unique automated calibration routine assures complete validation of measurement accuracy, in accordance with NIST standards. Particle volume determination is based on absolute 2D measurements and thus not limited to spheroids. Accurate volume measurements can be performed on elongated cylinders, acicular or irregular shaped objects.

particle size mesurement
Real Volume vs. Spherical Volume

Repeatability
Microscope parameters and camera settings are saved as properties in the routine associated with each sample. In conjunction with an automated workstation, an image analysis routine can be executed multiple times with no deviation from the initial results. This guarantees reproducibility and traceability of analysis, ensuring accurate results and conforming to 21 CFR Part 11 requirements.

High Throughput
Data collection is achieved through multiple field analysis using a Clemex 4-slide sample holder and motorized stage. Our robotic image analysis system will allow the user to measure large number of slides simultaneously without any operator intervention.

Results Management
Clemex Particle Size System automatically calculates various measurements simultaneously on thousands of individual particles. It is capable of generating statistically significant results in an amazingly short time. The powerful report generator allows speedy data processing and flexible reporting capabilities.

Security and Compliance

Clemex Particle Size System allows the management of user rights, audit trail of critical interventions, electronic signatures as well as overwrite protection of all electronic documents produced by Clemex Particle Size System imaging workstation (images, stage patterns, image analysis routines, raw binary data, image analysis report in PDF). Traceability is assured by saving all analysis settings, data, results, and images (if required) in the same protected file. All of these security features are designed to conform to regulatory requirements such as FDA 21 CFR part 11 ensuring data integrity.


For more information you can consult the brochure or contact us

Brochure
Particle Sizing System
Video
See it in action
Option
High volume output Unit
Application Reports
Carbon Fiber Evaluation
Acicular Particles Analysis
Lumina Brass Analysis
Other Reports
Pharmaceutical powder in dispersing liquid
Pharmaceutical Agent suspended in mineral oil

Powder sample analyzed for area, length, width and aspect ratio of particles
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